Offshore Floating Production
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CHAPTER 7
FPSO offloading
A Introduction
7.1 We now come to the O. This stands for Offloading. Although it is an essential part of the vessel’s function, it is not an essential part of the vessel description. Without an export pipeline, a floating production unit by its very nature may continue operations only if offloading occurs. 7.2 It may be thought that the O would apply equally to the offtake operation, i.e. the procedure whereby the owners of the produced oil or gas arrange the sale of the product. Certainly, offloading and offtake go hand in hand. There is no point offloading the product if an offtake vessel is not available to receive it; few floating production units have access to an export pipeline. A key feature of continuous floating production is usually the ability to match the volume of production, the rate of offloading and the availability of offtake vessels to ensure that the risk of shut-in due to the storage tanks becoming full may be avoided. These risks are exacerbated if the production is for liquefied gas, sometimes requiring more than one type of offtake vessel to perform the offloading operations. 7.3 Methods of offloading and the technical difficulties that may arise are described in , Part (vii). considers potential liability of each party engaged in offloading operations if loss or damage is caused. This chapter considers the legal issues relevant to the FP Contractor’s offloading duties under a typical FPSO charter. These include the general capability of the FPSO to perform offloading operations as required. It is no use the FP Contractor focusing its maintenance and repair efforts on the continued ability to process hydrocarbons if it does not also ensure that the offloading capability remains as required. Failure or under-performance of the offloading system would sooner or later result in shut-in of production. The charter would usually impose a specific requirement to achieve a level of offloading capability. This should be sufficient to match the requirements of loading for the offtake vessel and to ensure the operation can be completed in a suitably short time (thus reducing exposure to risks of collision and adverse weather). 7.4 The FP Contractor is responsible also to ensure that the product is in a fit state for offloading, to avoid the risk of the offtake vessel rejecting its cargo and to maintain accurate records of the cargo volumes, as required by the Company and the local revenue collectors. Further, the FP Contractor will be responsible to manage the offloading process, taking into account the inherent risks of ship-to-ship transfer of hydrocarbon products at sea. 7.5Page 118
B Offloading – the essentials
(i) Offloading capability
7.6 For obvious reasons, the full functioning of the offloading system is an essential characteristic of a successful floating production operation. The Company may wish to ensure that the offloading system and procedures are adequate before being willing to accept the FPSO into the charter service. As explained in the Company would normally wish to ensure that the full functioning of all the essential characteristics of the FPSO is proven before acceptance occurs. That said, if the successful demonstration of the full functioning of the offloading systems is included in the performance tests that must be satisfied before acceptance, a significant period of production may first be required, depending on the circumstances of the particular field and the design of the FPSO, before acceptance.1 This may be commercially unacceptable from the FP Contractor’s viewpoint, and a controversial topic during charter negotiations. 7.7 Often, the Company may be willing to accept that, provided the functioning of individual components of the offloading system have been adequately demonstrated prior to acceptance, the full functioning of the system may be demonstrated as a ‘condition subsequent’. In other words, the charter period would commence before this date, but the Company would have specific remedies which may be enforced if the offloading performance tests are not successfully achieved. For example, the charter may provide that a zero day rate applies if the tests are not passed, or it may impose accrual of liquidated damages, and may require rectification within a specified period on pain of termination if this is not achieved. 7.8 Given the importance of the continued full functioning of the offloading system to ensure continuous production from the field, the FP Contractor would wish to make certain that the maintenance and repair of the offloading equipment is central to its planned maintenance program. It would obviously also wish to ensure that work is performed at a time which would not lead to shutdown of operations, as far as could reasonably be avoided. Since offloading is a periodic rather than continuous activity, this is usually possible to arrange. Downtime allowances for maintenance are covered in more detail in .(ii) Offloading performance
7.9 The FP Contractor will be required to make sure that the FPSO is capable of discharging product at a specified minimum rate and pressure at the main deck of the visiting tanker, so that the oil can be raised from a deep laden FPSO to a visiting tanker in lightPage 119
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(iii) Offloading quality
7.14 The offtake vessel may be entitled to reject a cargo if it does not meet an agreed minimum specification. This may occur due to the terms of the charter under which the offtake vessel operates, which would allow a cargo to be rejected for safety concerns, and also the terms of the underlying contract for sale, which may allow the buyer the option to reject if the cargo does not meet a minimum quality standard. 7.15 A typical safety concern for the offtake vessel would be if the cargo vapour pressure is excessively high. This may cause difficulty during pumping operations and may lead to excessive vapour in the vessel tanks. If the cargo is liquefied gas, there may also be safety concerns if the temperature is excessive. In such circumstances, the master of the receiving vessel would be entitled to reject the cargo under the terms of that vessel charter. 7.16 A typical quality concern is excessive water content. The water may be expected to settle during the voyage, discharging to the receiver a smaller quantity than the volume loaded. This would entitle the buyer to reject the cargo under the terms of the sale contract at the point of shipment. 7.17 It should be noted that the FP Contractor would not owe any direct contractual obligation to either the offtake vessel or the cargo buyer in relation to the condition of the cargo; in both cases, it is likely the contractual obligations are owed by the Company under the vessel charter and sale contract.5 However, the question arises whether, and the extent to which, the FP Contractor is liable to indemnify the Company under the FPSO charter terms for the consequence of delivery of off-spec product under the vessel charter or sale contract. 7.18 On a point of detail, the FPSO specification will identify the quality of product the FP Contractor is required to achieve, and, for the purpose of ensuring compliance with the FPSO charter, that quality may be monitored at the conclusion of the processing, before storage, or some time before offloading occurs. For the purposes of the offtake vessel charter, the quality will be monitored immediately before offloading or once the product is received in the offtake vessel. The FPSO charter should be clear which ofPage 121
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(iv) Short-loading
7.28 Regarding the quantity of cargo to be loaded on the receiving vessel, it is usual for the ship owner to be obliged under the offtake vessel charter to load a full and complete cargo. The difficulty often experienced in FPSO offloading operations is that due to the stringent safety concerns and the effect of weather conditions on the offloading operation, it may be necessary to discontinue the process before a full cargo has been received. Also, it could be that the FPSO tank storage capacity is reduced for internal tank inspections or structural repairs, meaning that the specified offloading parcel size cannot be stored in advance of tanker arrival. 7.29 It may be that no party is at fault in these circumstances, and all instructions have been properly followed, but the consequence would nevertheless be that the ship owner has failed to discharge its obligation to load a full cargo at the FPSO site. This point was considered by the English High Court on appeal from an arbitrator.10 The charterer claimed its loss against the ship owner due to only two-thirds of the cargo having been loaded. The ship owner defended the claim on grounds that its obligation to load a full cargo is dependent on the charterer having made that full cargo available, which did not occur – even though there was a full cargo ready to be loaded, it was not made available to the ship owner due to the discontinuance of the offloading operations, which was not due to any fault on the part of the ship owner. The court agreed and found that the ship owner’s obligation was contingent upon and could not be performed without performance by the charterers of their obligation to ship or to tender for shipment a full and complete cargo. Thus, the court treated the short-loading due to discontinuance of the offloading process in the same way as short-loading due to interruption in the FPSO production, which prevented a full cargo being available.C Offloading operations and responsibility
7.30 Ship-to-ship transfer from an FPSO to a seagoing vessel is easier said than done. The risks of spillage of oil are obvious. The risks of transhipment of liquefied gas products are even more inherently difficult. We explain the mechanics of offloading and transhipment operations in more detail in , Section (vii). In the performance of these operations, the relationship between the FPSO master, or Offshore Installation Manager, and the offtake vessel master is crucial. Both will be concerned to ensure that the operation is undertaken safely, that the cargo is transferred in the required quantity and condition, and any risk of pollution is avoided. 7.31Page 124
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(a) Illustration 1
7.41 The scenario: The two vessels are connected for offloading operations, and cargo transfer commences. The offtake DP14 system and vessel thrusters are not fully effective, causing the offtake vessel to drift closer to the FPSO than the minimum distance required in the COU. The FPSO master/OIM suspends operations until the required distance can be achieved. The offtake vessel fails to maintain the required distance a second time, following which the FPSO master/OIM insists on terminating the operation, and requiring the offtake vessel to leave with a part cargo. A replacement offtake vessel cannot be scheduled to arrive ready for offloading before the FPSO production is shut down due to the storage tanks being full. 7.42 The issues: Would the FP Contactor be obliged to accept a zero day rate during this period of suspension before production may recommence, due to its decision to terminate the offloading operation? 7.43 Arguments that might arise: As always, the outcome will depend on the precise wording of the charter day rate provisions, but the FP Contractor would argue: first, it is at all times providing the service required by the Company, and by terminating potentially unsafe operations, it is exercising the duty of due diligence required of it. Therefore, the full day rate should be payable (see further on compensation). Second, the FP Contractor would argue that suspension has been due to an act or omission of the offtake vessel, chartered directly or indirectly by the Company, and therefore to that extent is a default caused by a member of Company group. Therefore, at least the standby rate should apply. 7.44 The Company, which may not have been directly involved in the offloading operation, may complain that the FPSO master/OIM has acted unnecessarily strictly, and has failed to take into account the commercial consequences of his decision to terminate operations when no actual loss or damage had occurred. Thus, this is a decision for which the FP Contractor should take the responsibility. However, if such argument were presented on behalf of the Company in London arbitration, it is doubtful that, where thePage 127
D Offtake vessel scheduling
7.45 One of the few certainties of maritime trade is that ships are not always in the right place at the right time. Whole books are written on the consequences of ships not being ready for loading cargo. The consequences of lateness in loading cargo to an off-take vessel from an FPSO are illustrated in paragraphs 7.12 and 7.13. Therefore, timely scheduling and monitoring the availability of offtake vessels, and mitigating the effects of delay, are crucial to successful FPSO operations. This is doubly, or even triply, so for FLNG operations, where different types of carrying vessels may be needed, each at different loading times.(i) Scheduling by the FP Contractor
7.46 As explained in paragraph 7.5 responsibility for offtake vessel scheduling usually rests with the Company under an FPSO charter. The danger for an FP Contractor accepting this responsibility on behalf of the Company under the FPSO charter terms is demonstrated by a dispute concerning discharge locations.(a) Illustration 2
7.47 The scenario: The FP Contractor was required to charter shuttle tankers and to schedule arrival at the FPSO before full storage capacity was reached, allowing sufficient margin for weather loading downtime. The Company had the right to nominate discharge locations within a nominated range, the expectation being that the Company would choose within that range the closest refinery. However, the Company’s downstream priorities changed, and it ordered discharge at the most remote refinery within the discharge range. As a result, shuttle tankers dedicated to offloading at the FPSO were not always able to do so in time, due to the additional time required to reach the furthest discharge location. 7.48 The issues arising: The FP Contractor objected on the grounds that, although the discharge orders were to refineries within the permitted range, and therefore legitimate, the Company had to accept the consequences of those orders insofar as they caused offloading delays. The Company nevertheless persisted in giving those discharge orders on the grounds that responsibility for ensuring vessels were available to load when required rested with the Contractor, even to the extent of chartering in substitute vessels in place of those performing a dedicated shuttle service.(ii) Scheduling by the Company
7.49 As mentioned, it is more common for the Company to take responsibility for scheduling offtake vessels. This fits the commercial context, as the Company is the owner of the cargo to be carried, or at least acts on behalf of the cargo owners, as operator of the oilfield.15 7.50Page 128
(iii) Dedicated offtake vessels
7.53 The most certain method for the Company to control its shipping, in order to minimise the risk of tankers not being available on time, is to have at least one dedicatedPage 129
(iv) Long-term time charters
7.55 A bareboat charter is a form of time charter – i.e. the charter of a vessel by reference to a period of time. This is apt to cause confusion, as the shipping industry reserves the expression ‘time charter’ for a contract for the provision of services of a vessel for an agreed period, i.e. not just the bareboat, but the vessel plus the services of the master and crew. The key feature of a time charter for services is the ship owner’s obligation to perform in accordance with charterer’s orders. Hire, or day rate, is payable for each day of the charter period other than for lost time when service is suspended. Thus, if a vessel is chartered in for a long period to perform a dedicated service, the charterer takes the commercial risk of idle time, as it would do if the vessel is operated under bareboat charter terms. However, as the Company, as charterer, dictates where and when the vessel is required to discharge cargo, it has control over the expected date of the vessel’s return to the FPSO for loading. 7.56 Again, as with bareboat charters, the Company would wish to match the long-term time charter period with the FPSO production period, with options to extend as required.(v) Short-term charters
7.57 Time charters may also be used for short periods, even a single voyage. The period may in fact be the expected length of the voyage, e.g. from the FPSO to the refinery, in which case, it is described as being a trip charter, and, under English law, is treated as a form of time charter. 7.58Page 130
(vi) Voyage charters/COAs 19
7.59 Where a vessel is required to perform only one voyage, it is more common for this to be done on voyage charter terms; i.e. a contract for the performance of a specified voyage rather than for performance over a period of time.20 The significant difference between a voyage charter and a time charter is that the risk of delay during the voyage rests with the owner, who receives only the agreed lump sum or freight based on cargo volume, no matter how long the voyage takes. If the vessel is delayed at the loading or discharging location, the charterer will be obliged to compensate the ship owner by way of payment of daily demurrage. It should be noted that the availability of vessels to perform single voyages as and when needed is subject also to commercial pressures; the shipping market may turn quickly. This may create difficulties in obtaining a suitable vessel on time at a suitable price. To manage these fluctuations, the Company may wish to commit a ship owner to providing offtake vessels on a contract of affreightment, or COA, basis. This is particularly suitable for shipments from a place of production. A company will know the likely volume of oil or gas to be produced each year, within a range, the frequency of required shipments and the size of the vessels. The ship owner would manage a fleet of suitable vessels, either owned or chartered in, and be obliged to make one available as and when needed, following a detailed scheduling procedure.(vii) FOB21/CFR22sales
7.60 If the cargo is being sold CFR the Company would be required to provide the carrying vessel.23 Although a voyage charter in this context may be suitable, matchingPage 131
(viii) DES sales
7.61 Although oil is generally sold on FOB or CFR terms, LNG is sold FOB or DES,25 and hardly ever on CFR terms. The reason for this is principally that LNG is not suitable for being sold in transit, as the volume of LNG inevitably reduces during the laden voyage due to requirements of natural boil off. If the cargo is delivered DES, the receiver will pay only for the quantity received at the discharge port, and the Company acting as seller may be required to ensure the carrying vessel arrives ready for discharge within a specified delivery window. However, this would be of no concern to an FP Contractor under FPSO charter terms. Provided the cargo is loaded in accordance with the FPSO charter requirements, any following commitment in relation to delivery of the cargo would be a concern only between the Company and its buyer.
1 For an FLNG, offloading of more than one production stream may be required.